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Solder Alloy 161 vs. EN AC-45400 Aluminum

Solder alloy 161 belongs to the otherwise unclassified metals classification, while EN AC-45400 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 161 and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 38
72
Elongation at Break, % 44
6.7
Poisson's Ratio 0.39
0.33
Shear Modulus, GPa 14
27
Tensile Strength: Ultimate (UTS), MPa 53
260

Thermal Properties

Latent Heat of Fusion, J/g 48
470
Melting Completion (Liquidus), °C 190
630
Melting Onset (Solidus), °C 180
560
Specific Heat Capacity, J/kg-K 190
880
Thermal Conductivity, W/m-K 49
140
Thermal Expansion, µm/m-K 25
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
30
Electrical Conductivity: Equal Weight (Specific), % IACS 11
95

Otherwise Unclassified Properties

Density, g/cm3 8.9
2.8
Embodied Carbon, kg CO2/kg material 11
7.8
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 910
1100

Common Calculations

Stiffness to Weight: Axial, points 2.4
14
Stiffness to Weight: Bending, points 13
49
Strength to Weight: Axial, points 1.7
25
Strength to Weight: Bending, points 3.5
32
Thermal Diffusivity, mm2/s 29
54
Thermal Shock Resistance, points 4.1
12

Alloy Composition

Aluminum (Al), % 0 to 0.0010
88.4 to 92.9
Antimony (Sb), % 0 to 0.2
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 1.2 to 1.6
2.6 to 3.6
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.6
Lead (Pb), % 37.3 to 39.3
0 to 0.1
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0 to 0.55
Nickel (Ni), % 0 to 0.010
0 to 0.1
Silicon (Si), % 0
4.5 to 6.0
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 59.5 to 60.5
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0 to 0.0010
0 to 0.2
Residuals, % 0
0 to 0.15