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Solder Alloy 162 vs. 7204 Aluminum

Solder alloy 162 belongs to the otherwise unclassified metals classification, while 7204 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 162 and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 35
70
Elongation at Break, % 36
11 to 13
Poisson's Ratio 0.4
0.33
Shear Modulus, GPa 12
26
Tensile Strength: Ultimate (UTS), MPa 41
220 to 380

Thermal Properties

Latent Heat of Fusion, J/g 44
380
Melting Completion (Liquidus), °C 220
640
Melting Onset (Solidus), °C 180
520
Specific Heat Capacity, J/kg-K 180
880
Thermal Conductivity, W/m-K 47
150
Thermal Expansion, µm/m-K 25
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
39
Electrical Conductivity: Equal Weight (Specific), % IACS 10
120

Otherwise Unclassified Properties

Density, g/cm3 9.3
2.9
Embodied Carbon, kg CO2/kg material 9.4
8.4
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 830
1140

Common Calculations

Stiffness to Weight: Axial, points 2.1
13
Stiffness to Weight: Bending, points 12
47
Strength to Weight: Axial, points 1.2
21 to 36
Strength to Weight: Bending, points 2.8
28 to 40
Thermal Diffusivity, mm2/s 28
58
Thermal Shock Resistance, points 3.3
9.4 to 16

Alloy Composition

Aluminum (Al), % 0 to 0.0010
90.5 to 94.8
Antimony (Sb), % 0 to 0.2
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 1.2 to 1.6
0 to 0.2
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.35
Lead (Pb), % 47.3 to 49.3
0
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0
0.2 to 0.7
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.3
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 49.5 to 50.5
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.0010
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15