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Solder Alloy 201 vs. 296.0 Aluminum

Solder alloy 201 belongs to the otherwise unclassified metals classification, while 296.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 201 and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 13
75 to 90
Elastic (Young's, Tensile) Modulus, GPa 50
72
Elongation at Break, % 38
3.2 to 7.1
Poisson's Ratio 0.35
0.33
Shear Modulus, GPa 19
27
Tensile Strength: Ultimate (UTS), MPa 41
260 to 270

Thermal Properties

Latent Heat of Fusion, J/g 64
420
Melting Completion (Liquidus), °C 240
630
Melting Onset (Solidus), °C 240
540
Specific Heat Capacity, J/kg-K 220
870
Thermal Conductivity, W/m-K 28
130 to 150
Thermal Expansion, µm/m-K 21
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
33 to 37
Electrical Conductivity: Equal Weight (Specific), % IACS 15
99 to 110

Otherwise Unclassified Properties

Density, g/cm3 7.3
3.0
Embodied Carbon, kg CO2/kg material 15
7.8
Embodied Energy, MJ/kg 250
150
Embodied Water, L/kg 1320
1110

Common Calculations

Stiffness to Weight: Axial, points 3.8
13
Stiffness to Weight: Bending, points 17
46
Strength to Weight: Axial, points 1.6
24 to 25
Strength to Weight: Bending, points 3.6
30 to 31
Thermal Diffusivity, mm2/s 17
51 to 56
Thermal Shock Resistance, points 2.7
12

Alloy Composition

Aluminum (Al), % 0 to 0.0010
89 to 94
Antimony (Sb), % 4.5 to 5.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.050
4.0 to 5.0
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 1.2
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.010
0 to 0.35
Silicon (Si), % 0
2.0 to 3.0
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 94 to 95.5
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0 to 0.0010
0 to 0.5
Residuals, % 0
0 to 0.35