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Solder Alloy 301 vs. 535.0 Aluminum

Solder alloy 301 belongs to the otherwise unclassified metals classification, while 535.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 301 and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23
70
Elastic (Young's, Tensile) Modulus, GPa 40
67
Elongation at Break, % 51
10
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 15
25
Tensile Strength: Ultimate (UTS), MPa 55
270
Tensile Strength: Yield (Proof), MPa 49
140

Thermal Properties

Latent Heat of Fusion, J/g 55
390
Melting Completion (Liquidus), °C 140
630
Melting Onset (Solidus), °C 140
570
Specific Heat Capacity, J/kg-K 160
910
Thermal Conductivity, W/m-K 19
100
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
23
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
79

Otherwise Unclassified Properties

Density, g/cm3 8.7
2.6
Embodied Carbon, kg CO2/kg material 13
9.4
Embodied Energy, MJ/kg 210
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
24
Resilience: Unit (Modulus of Resilience), kJ/m3 30
150
Stiffness to Weight: Axial, points 2.5
14
Stiffness to Weight: Bending, points 13
51
Strength to Weight: Axial, points 1.8
28
Strength to Weight: Bending, points 3.7
35
Thermal Diffusivity, mm2/s 13
42
Thermal Shock Resistance, points 7.2
12

Alloy Composition

Aluminum (Al), % 0 to 0.0010
91.5 to 93.6
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Beryllium (Be), % 0
0.0030 to 0.0070
Bismuth (Bi), % 56.5 to 59
0
Boron (B), % 0
0 to 0.0050
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.050
0 to 0.050
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.15
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
6.2 to 7.5
Manganese (Mn), % 0
0.1 to 0.25
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.15
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 41 to 43
0
Titanium (Ti), % 0
0.1 to 0.25
Zinc (Zn), % 0 to 0.0010
0
Residuals, % 0
0 to 0.15