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Solder Alloy 301 vs. 5457 Aluminum

Solder alloy 301 belongs to the otherwise unclassified metals classification, while 5457 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 301 and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 23
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 40
68
Elongation at Break, % 51
6.0 to 22
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 15
26
Tensile Strength: Ultimate (UTS), MPa 55
130 to 210
Tensile Strength: Yield (Proof), MPa 49
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 55
400
Melting Completion (Liquidus), °C 140
660
Melting Onset (Solidus), °C 140
630
Specific Heat Capacity, J/kg-K 160
900
Thermal Conductivity, W/m-K 19
180
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
46
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
150

Otherwise Unclassified Properties

Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 13
8.4
Embodied Energy, MJ/kg 210
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 30
18 to 250
Stiffness to Weight: Axial, points 2.5
14
Stiffness to Weight: Bending, points 13
50
Strength to Weight: Axial, points 1.8
13 to 21
Strength to Weight: Bending, points 3.7
21 to 28
Thermal Diffusivity, mm2/s 13
72
Thermal Shock Resistance, points 7.2
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0 to 0.0010
97.8 to 99.05
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 56.5 to 59
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.050
0 to 0.2
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.1
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0
0.15 to 0.45
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.080
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 41 to 43
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.0010
0 to 0.050
Residuals, % 0
0 to 0.1