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Solder Alloy 301 vs. Sintered 6061 Aluminum

Solder alloy 301 belongs to the otherwise unclassified metals classification, while sintered 6061 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 301 and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 40
68
Elongation at Break, % 51
0.5 to 6.0
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 15
25
Tensile Strength: Ultimate (UTS), MPa 55
83 to 210
Tensile Strength: Yield (Proof), MPa 49
62 to 190

Thermal Properties

Latent Heat of Fusion, J/g 55
400
Melting Completion (Liquidus), °C 140
640
Melting Onset (Solidus), °C 140
610
Specific Heat Capacity, J/kg-K 160
900
Thermal Conductivity, W/m-K 19
200
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
52
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
170

Otherwise Unclassified Properties

Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 13
8.3
Embodied Energy, MJ/kg 210
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
0.68 to 7.0
Resilience: Unit (Modulus of Resilience), kJ/m3 30
28 to 280
Stiffness to Weight: Axial, points 2.5
14
Stiffness to Weight: Bending, points 13
51
Strength to Weight: Axial, points 1.8
8.6 to 21
Strength to Weight: Bending, points 3.7
16 to 29
Thermal Diffusivity, mm2/s 13
81
Thermal Shock Resistance, points 7.2
3.8 to 9.4

Alloy Composition

Aluminum (Al), % 0 to 0.0010
96 to 99.4
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 56.5 to 59
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.050
0 to 0.5
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
0.4 to 1.2
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0.2 to 0.8
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 41 to 43
0
Zinc (Zn), % 0 to 0.0010
0
Residuals, % 0
0 to 1.5