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Solder Alloy 401 vs. 4007 Aluminum

Solder alloy 401 belongs to the otherwise unclassified metals classification, while 4007 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 401 and the bottom bar is 4007 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 9.0
32 to 44
Elastic (Young's, Tensile) Modulus, GPa 50
71
Elongation at Break, % 21
5.1 to 23
Poisson's Ratio 0.36
0.33
Shear Modulus, GPa 19
27
Tensile Strength: Ultimate (UTS), MPa 29
130 to 160

Thermal Properties

Latent Heat of Fusion, J/g 60
410
Melting Completion (Liquidus), °C 230
650
Melting Onset (Solidus), °C 230
590
Specific Heat Capacity, J/kg-K 220
890
Thermal Conductivity, W/m-K 66
170
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 14
42
Electrical Conductivity: Equal Weight (Specific), % IACS 17
140

Otherwise Unclassified Properties

Density, g/cm3 7.3
2.8
Embodied Carbon, kg CO2/kg material 15
8.1
Embodied Energy, MJ/kg 250
150
Embodied Water, L/kg 1200
1160

Common Calculations

Stiffness to Weight: Axial, points 3.8
14
Stiffness to Weight: Bending, points 17
49
Strength to Weight: Axial, points 1.1
12 to 15
Strength to Weight: Bending, points 2.9
20 to 23
Thermal Diffusivity, mm2/s 40
67
Thermal Shock Resistance, points 1.9
5.5 to 6.7

Alloy Composition

Aluminum (Al), % 0 to 0.0010
94.1 to 97.6
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Chromium (Cr), % 0
0.050 to 0.25
Cobalt (Co), % 0
0 to 0.050
Copper (Cu), % 0.5 to 0.9
0 to 0.2
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0.4 to 1.0
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
0 to 0.2
Manganese (Mn), % 0
0.8 to 1.5
Nickel (Ni), % 0 to 0.010
0.15 to 0.7
Silicon (Si), % 0
1.0 to 1.7
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 98.5 to 99.5
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.0010
0 to 0.1
Residuals, % 0
0 to 0.15