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Solder Alloy 401 vs. EN AC-45400 Aluminum

Solder alloy 401 belongs to the otherwise unclassified metals classification, while EN AC-45400 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 401 and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 9.0
86
Elastic (Young's, Tensile) Modulus, GPa 50
72
Elongation at Break, % 21
6.7
Poisson's Ratio 0.36
0.33
Shear Modulus, GPa 19
27
Tensile Strength: Ultimate (UTS), MPa 29
260

Thermal Properties

Latent Heat of Fusion, J/g 60
470
Melting Completion (Liquidus), °C 230
630
Melting Onset (Solidus), °C 230
560
Specific Heat Capacity, J/kg-K 220
880
Thermal Conductivity, W/m-K 66
140
Thermal Expansion, µm/m-K 22
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 14
30
Electrical Conductivity: Equal Weight (Specific), % IACS 17
95

Otherwise Unclassified Properties

Density, g/cm3 7.3
2.8
Embodied Carbon, kg CO2/kg material 15
7.8
Embodied Energy, MJ/kg 250
150
Embodied Water, L/kg 1200
1100

Common Calculations

Stiffness to Weight: Axial, points 3.8
14
Stiffness to Weight: Bending, points 17
49
Strength to Weight: Axial, points 1.1
25
Strength to Weight: Bending, points 2.9
32
Thermal Diffusivity, mm2/s 40
54
Thermal Shock Resistance, points 1.9
12

Alloy Composition

Aluminum (Al), % 0 to 0.0010
88.4 to 92.9
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0.5 to 0.9
2.6 to 3.6
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.6
Lead (Pb), % 0 to 0.070
0 to 0.1
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0 to 0.55
Nickel (Ni), % 0 to 0.010
0 to 0.1
Silicon (Si), % 0
4.5 to 6.0
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 98.5 to 99.5
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0 to 0.0010
0 to 0.2
Residuals, % 0
0 to 0.15