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Solder Alloy 503 vs. 4115 Aluminum

Solder alloy 503 belongs to the otherwise unclassified metals classification, while 4115 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 503 and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 54
70
Elongation at Break, % 30
1.1 to 11
Poisson's Ratio 0.36
0.33
Shear Modulus, GPa 20
26
Tensile Strength: Ultimate (UTS), MPa 57
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 69
420
Melting Completion (Liquidus), °C 380
640
Melting Onset (Solidus), °C 220
590
Specific Heat Capacity, J/kg-K 230
900
Thermal Conductivity, W/m-K 61
160
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 14
41
Electrical Conductivity: Equal Weight (Specific), % IACS 17
140

Otherwise Unclassified Properties

Density, g/cm3 7.5
2.7
Embodied Carbon, kg CO2/kg material 16
8.1
Embodied Energy, MJ/kg 270
150

Common Calculations

Stiffness to Weight: Axial, points 4.1
14
Stiffness to Weight: Bending, points 17
50
Strength to Weight: Axial, points 2.1
12 to 23
Strength to Weight: Bending, points 4.4
20 to 30
Thermal Diffusivity, mm2/s 35
66
Thermal Shock Resistance, points 3.5
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 0 to 0.0010
94.6 to 97.4
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.080
0
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 5.5 to 6.5
0.1 to 0.5
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.7
Lead (Pb), % 0 to 0.070
0
Magnesium (Mg), % 0
0.1 to 0.5
Manganese (Mn), % 0
0.6 to 1.2
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
1.8 to 2.2
Silver (Ag), % 1.8 to 2.2
0
Tin (Sn), % 90.8 to 92.7
0
Zinc (Zn), % 0 to 0.0010
0 to 0.2
Residuals, % 0
0 to 0.15