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Solder Alloy 801 vs. AWS E2595

Solder alloy 801 belongs to the otherwise unclassified metals classification, while AWS E2595 belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is solder alloy 801 and the bottom bar is AWS E2595.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 53
200
Elongation at Break, % 33
17
Poisson's Ratio 0.35
0.27
Shear Modulus, GPa 20
80
Tensile Strength: Ultimate (UTS), MPa 55
850

Thermal Properties

Latent Heat of Fusion, J/g 64
300
Melting Completion (Liquidus), °C 200
1450
Melting Onset (Solidus), °C 200
1400
Specific Heat Capacity, J/kg-K 240
470
Thermal Conductivity, W/m-K 61
16
Thermal Expansion, µm/m-K 22
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 15
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 19
2.5

Otherwise Unclassified Properties

Density, g/cm3 7.2
7.9
Embodied Carbon, kg CO2/kg material 14
4.4
Embodied Energy, MJ/kg 240
61
Embodied Water, L/kg 1140
190

Common Calculations

Stiffness to Weight: Axial, points 4.1
14
Stiffness to Weight: Bending, points 17
25
Strength to Weight: Axial, points 2.1
30
Strength to Weight: Bending, points 4.4
25
Thermal Diffusivity, mm2/s 36
4.2
Thermal Shock Resistance, points 3.3
21

Alloy Composition

Aluminum (Al), % 0 to 0.0010
0
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
24 to 27
Copper (Cu), % 0 to 0.050
0.4 to 1.5
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
51.4 to 64.5
Lead (Pb), % 0 to 0.070
0
Manganese (Mn), % 0
0 to 2.5
Molybdenum (Mo), % 0
2.5 to 4.5
Nickel (Ni), % 0 to 0.010
8.0 to 10.5
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0
0 to 1.2
Silver (Ag), % 0 to 0.1
0
Sulfur (S), % 0
0 to 0.025
Tin (Sn), % 89.9 to 91.5
0
Tungsten (W), % 0
0.4 to 1.0
Zinc (Zn), % 8.5 to 9.5
0