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Solder Alloy 801 vs. S35045 Stainless Steel

Solder alloy 801 belongs to the otherwise unclassified metals classification, while S35045 stainless steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown.

For each property being compared, the top bar is solder alloy 801 and the bottom bar is S35045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 53
200
Elongation at Break, % 33
39
Poisson's Ratio 0.35
0.28
Shear Modulus, GPa 20
78
Tensile Strength: Ultimate (UTS), MPa 55
540

Thermal Properties

Latent Heat of Fusion, J/g 64
310
Melting Completion (Liquidus), °C 200
1390
Melting Onset (Solidus), °C 200
1340
Specific Heat Capacity, J/kg-K 240
480
Thermal Conductivity, W/m-K 61
12
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 15
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 19
2.0

Otherwise Unclassified Properties

Density, g/cm3 7.2
8.0
Embodied Carbon, kg CO2/kg material 14
5.8
Embodied Energy, MJ/kg 240
83
Embodied Water, L/kg 1140
230

Common Calculations

Stiffness to Weight: Axial, points 4.1
14
Stiffness to Weight: Bending, points 17
24
Strength to Weight: Axial, points 2.1
19
Strength to Weight: Bending, points 4.4
19
Thermal Diffusivity, mm2/s 36
3.2
Thermal Shock Resistance, points 3.3
12

Alloy Composition

Aluminum (Al), % 0 to 0.0010
0.15 to 0.6
Antimony (Sb), % 0 to 0.1
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Carbon (C), % 0
0.060 to 0.1
Chromium (Cr), % 0
25 to 29
Copper (Cu), % 0 to 0.050
0 to 0.75
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
29.4 to 42.6
Lead (Pb), % 0 to 0.070
0
Manganese (Mn), % 0
0 to 1.5
Nickel (Ni), % 0 to 0.010
32 to 37
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0
0 to 1.0
Silver (Ag), % 0 to 0.1
0
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 89.9 to 91.5
0
Titanium (Ti), % 0
0.15 to 0.6
Zinc (Zn), % 8.5 to 9.5
0