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ISO-WD32260 Magnesium vs. 5042 Aluminum

ISO-WD32260 magnesium belongs to the magnesium alloys classification, while 5042 aluminum belongs to the aluminum alloys.

For each property being compared, the top bar is ISO-WD32260 magnesium and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
68
Elongation at Break, % 4.5 to 6.0
1.1 to 3.4
Fatigue Strength, MPa 150 to 190
97 to 120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 190 to 200
200
Tensile Strength: Ultimate (UTS), MPa 330 to 340
340 to 360
Tensile Strength: Yield (Proof), MPa 230 to 250
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 120
180
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 520
570
Specific Heat Capacity, J/kg-K 970
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
33
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 1.9
2.7
Embodied Carbon, kg CO2/kg material 23
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 940
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 19
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 560 to 700
550 to 720
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 63
50
Strength to Weight: Axial, points 48 to 51
35 to 37
Strength to Weight: Bending, points 56 to 58
40 to 42
Thermal Diffusivity, mm2/s 63
53
Thermal Shock Resistance, points 19 to 20
15 to 16

Alloy Composition

Aluminum (Al), % 0
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 0
0 to 0.35
Magnesium (Mg), % 92.7 to 94.8
3.0 to 4.0
Manganese (Mn), % 0
0.2 to 0.5
Silicon (Si), % 0
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 4.8 to 6.2
0 to 0.25
Zirconium (Zr), % 0.45 to 0.8
0
Residuals, % 0
0 to 0.15