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Monel K-500 vs. 204.0 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 204.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
71
Elongation at Break, % 25 to 36
5.7 to 7.8
Fatigue Strength, MPa 260 to 560
63 to 77
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
27
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
230 to 340
Tensile Strength: Yield (Proof), MPa 310 to 880
180 to 220

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
650
Melting Onset (Solidus), °C 1320
580
Specific Heat Capacity, J/kg-K 440
880
Thermal Conductivity, W/m-K 18
120
Thermal Expansion, µm/m-K 14
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
29 to 34
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
87 to 100

Otherwise Unclassified Properties

Base Metal Price, % relative 50
11
Density, g/cm3 8.7
3.0
Embodied Carbon, kg CO2/kg material 8.1
8.0
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 280
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
220 to 350
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
46
Strength to Weight: Axial, points 21 to 35
21 to 31
Strength to Weight: Bending, points 19 to 27
28 to 36
Thermal Diffusivity, mm2/s 4.8
46
Thermal Shock Resistance, points 21 to 36
12 to 18

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
93.4 to 95.5
Carbon (C), % 0 to 0.18
0
Copper (Cu), % 27 to 33
4.2 to 5.0
Iron (Fe), % 0 to 2.0
0 to 0.35
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 0 to 1.5
0 to 0.1
Nickel (Ni), % 63 to 70.4
0 to 0.050
Silicon (Si), % 0 to 0.5
0 to 0.2
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0.35 to 0.85
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15