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Monel K-500 vs. 2195 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 2195 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 2195 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
69
Elongation at Break, % 25 to 36
9.3
Fatigue Strength, MPa 260 to 560
190
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
26
Shear Strength, MPa 430 to 700
350
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
590
Tensile Strength: Yield (Proof), MPa 310 to 880
560

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 900
210
Melting Completion (Liquidus), °C 1350
660
Melting Onset (Solidus), °C 1320
550
Specific Heat Capacity, J/kg-K 440
900
Thermal Conductivity, W/m-K 18
130
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
34
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
100

Otherwise Unclassified Properties

Base Metal Price, % relative 50
31
Density, g/cm3 8.7
3.0
Embodied Carbon, kg CO2/kg material 8.1
8.6
Embodied Energy, MJ/kg 120
160
Embodied Water, L/kg 280
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
54
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
2290
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
46
Strength to Weight: Axial, points 21 to 35
55
Strength to Weight: Bending, points 19 to 27
53
Thermal Diffusivity, mm2/s 4.8
49
Thermal Shock Resistance, points 21 to 36
26

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
91.9 to 94.9
Carbon (C), % 0 to 0.18
0
Copper (Cu), % 27 to 33
3.7 to 4.3
Iron (Fe), % 0 to 2.0
0 to 0.15
Lithium (Li), % 0
0.8 to 1.2
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0 to 1.5
0 to 0.25
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.080 to 0.16
Residuals, % 0
0 to 0.15