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Monel K-500 vs. 3003 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 3003 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 3003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
70
Elongation at Break, % 25 to 36
1.1 to 28
Fatigue Strength, MPa 260 to 560
39 to 90
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
26
Shear Strength, MPa 430 to 700
68 to 130
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
110 to 240
Tensile Strength: Yield (Proof), MPa 310 to 880
40 to 210

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 900
180
Melting Completion (Liquidus), °C 1350
650
Melting Onset (Solidus), °C 1320
640
Specific Heat Capacity, J/kg-K 440
900
Thermal Conductivity, W/m-K 18
180
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
44
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
140

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Calomel Potential, mV -100
-740
Density, g/cm3 8.7
2.8
Embodied Carbon, kg CO2/kg material 8.1
8.1
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 280
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
0.95 to 63
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
11 to 300
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 21 to 35
11 to 24
Strength to Weight: Bending, points 19 to 27
18 to 30
Thermal Diffusivity, mm2/s 4.8
71
Thermal Shock Resistance, points 21 to 36
4.7 to 10

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
96.8 to 99
Carbon (C), % 0 to 0.18
0
Copper (Cu), % 27 to 33
0.050 to 0.2
Iron (Fe), % 0 to 2.0
0 to 0.7
Manganese (Mn), % 0 to 1.5
1.0 to 1.5
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
0 to 0.6
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants