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Monel K-500 vs. 5086 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 5086 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 5086 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
68
Elongation at Break, % 25 to 36
1.7 to 20
Fatigue Strength, MPa 260 to 560
88 to 180
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
26
Shear Strength, MPa 430 to 700
160 to 230
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
270 to 390
Tensile Strength: Yield (Proof), MPa 310 to 880
110 to 320

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 900
190
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1320
590
Specific Heat Capacity, J/kg-K 440
900
Thermal Conductivity, W/m-K 18
130
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
31
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
100

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Calomel Potential, mV -100
-760
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.8
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 280
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
5.8 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
86 to 770
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 21 to 35
28 to 40
Strength to Weight: Bending, points 19 to 27
34 to 44
Thermal Diffusivity, mm2/s 4.8
52
Thermal Shock Resistance, points 21 to 36
12 to 17

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
93 to 96.3
Carbon (C), % 0 to 0.18
0
Chromium (Cr), % 0
0.050 to 0.25
Copper (Cu), % 27 to 33
0 to 0.1
Iron (Fe), % 0 to 2.0
0 to 0.5
Magnesium (Mg), % 0
3.5 to 4.5
Manganese (Mn), % 0 to 1.5
0.2 to 0.7
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
0 to 0.4
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants