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Monel K-500 vs. 515.0 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 515.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 515.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
70
Elongation at Break, % 25 to 36
10
Fatigue Strength, MPa 260 to 560
130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
26
Shear Strength, MPa 430 to 700
190
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
280

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
620
Melting Onset (Solidus), °C 1320
620
Specific Heat Capacity, J/kg-K 440
900
Thermal Expansion, µm/m-K 14
23

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.7
2.6
Embodied Carbon, kg CO2/kg material 8.1
8.4
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 280
1120

Common Calculations

Stiffness to Weight: Axial, points 10
15
Stiffness to Weight: Bending, points 21
52
Strength to Weight: Axial, points 21 to 35
30
Strength to Weight: Bending, points 19 to 27
36
Thermal Shock Resistance, points 21 to 36
13

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
93.6 to 96.6
Carbon (C), % 0 to 0.18
0
Copper (Cu), % 27 to 33
0 to 0.2
Iron (Fe), % 0 to 2.0
0 to 1.3
Magnesium (Mg), % 0
2.5 to 4.0
Manganese (Mn), % 0 to 1.5
0.4 to 0.6
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
0.5 to 10
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15