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Monel K-500 vs. 520.0 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 520.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
66
Elongation at Break, % 25 to 36
14
Fatigue Strength, MPa 260 to 560
55
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
25
Shear Strength, MPa 430 to 700
230
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
330
Tensile Strength: Yield (Proof), MPa 310 to 880
170

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
600
Melting Onset (Solidus), °C 1320
480
Specific Heat Capacity, J/kg-K 440
910
Thermal Conductivity, W/m-K 18
87
Thermal Expansion, µm/m-K 14
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
21
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
72

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.7
2.6
Embodied Carbon, kg CO2/kg material 8.1
9.8
Embodied Energy, MJ/kg 120
160
Embodied Water, L/kg 280
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
39
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
230
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
52
Strength to Weight: Axial, points 21 to 35
35
Strength to Weight: Bending, points 19 to 27
41
Thermal Diffusivity, mm2/s 4.8
37
Thermal Shock Resistance, points 21 to 36
14

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
87.9 to 90.5
Carbon (C), % 0 to 0.18
0
Copper (Cu), % 27 to 33
0 to 0.25
Iron (Fe), % 0 to 2.0
0 to 0.3
Magnesium (Mg), % 0
9.5 to 10.6
Manganese (Mn), % 0 to 1.5
0 to 0.15
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
0 to 0.25
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15