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Monel K-500 vs. 5252 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 5252 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
68
Elongation at Break, % 25 to 36
4.5 to 11
Fatigue Strength, MPa 260 to 560
100 to 110
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
25
Shear Strength, MPa 430 to 700
140 to 160
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
230 to 290
Tensile Strength: Yield (Proof), MPa 310 to 880
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 900
180
Melting Completion (Liquidus), °C 1350
650
Melting Onset (Solidus), °C 1320
610
Specific Heat Capacity, J/kg-K 440
910
Thermal Conductivity, W/m-K 18
140
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
34
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
120

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.7
Embodied Energy, MJ/kg 120
160
Embodied Water, L/kg 280
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
210 to 430
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 21 to 35
23 to 30
Strength to Weight: Bending, points 19 to 27
31 to 36
Thermal Diffusivity, mm2/s 4.8
57
Thermal Shock Resistance, points 21 to 36
10 to 13

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
96.6 to 97.8
Carbon (C), % 0 to 0.18
0
Copper (Cu), % 27 to 33
0 to 0.1
Iron (Fe), % 0 to 2.0
0 to 0.1
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0 to 1.5
0 to 0.1
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
0 to 0.080
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1