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Monel K-500 vs. 7003 Aluminum

Monel K-500 belongs to the nickel alloys classification, while 7003 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is 7003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
70
Elongation at Break, % 25 to 36
11
Fatigue Strength, MPa 260 to 560
130 to 150
Poisson's Ratio 0.32
0.32
Shear Modulus, GPa 61
26
Shear Strength, MPa 430 to 700
210 to 230
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
350 to 390
Tensile Strength: Yield (Proof), MPa 310 to 880
300 to 310

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 900
200
Melting Completion (Liquidus), °C 1350
630
Melting Onset (Solidus), °C 1320
510
Specific Heat Capacity, J/kg-K 440
870
Thermal Conductivity, W/m-K 18
150
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
36
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
110

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.7
2.9
Embodied Carbon, kg CO2/kg material 8.1
8.1
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 280
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
37 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
630 to 710
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
47
Strength to Weight: Axial, points 21 to 35
33 to 37
Strength to Weight: Bending, points 19 to 27
37 to 40
Thermal Diffusivity, mm2/s 4.8
59
Thermal Shock Resistance, points 21 to 36
15 to 17

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
90.6 to 94.5
Carbon (C), % 0 to 0.18
0
Chromium (Cr), % 0
0 to 0.2
Copper (Cu), % 27 to 33
0 to 0.2
Iron (Fe), % 0 to 2.0
0 to 0.35
Magnesium (Mg), % 0
0.5 to 1.0
Manganese (Mn), % 0 to 1.5
0 to 0.3
Nickel (Ni), % 63 to 70.4
0
Silicon (Si), % 0 to 0.5
0 to 0.3
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0 to 0.2
Zinc (Zn), % 0
5.0 to 6.5
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15