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Monel K-500 vs. A242.0 Aluminum

Monel K-500 belongs to the nickel alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
73
Elongation at Break, % 25 to 36
1.6
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
27
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
220

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 900
210
Melting Completion (Liquidus), °C 1350
680
Melting Onset (Solidus), °C 1320
550
Specific Heat Capacity, J/kg-K 440
870
Thermal Conductivity, W/m-K 18
140
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
37
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
110

Otherwise Unclassified Properties

Base Metal Price, % relative 50
12
Density, g/cm3 8.7
3.1
Embodied Carbon, kg CO2/kg material 8.1
8.3
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 280
1130

Common Calculations

Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
45
Strength to Weight: Axial, points 21 to 35
20
Strength to Weight: Bending, points 19 to 27
26
Thermal Diffusivity, mm2/s 4.8
52
Thermal Shock Resistance, points 21 to 36
9.3

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
89.3 to 93.1
Carbon (C), % 0 to 0.18
0
Chromium (Cr), % 0
0.15 to 0.25
Copper (Cu), % 27 to 33
3.7 to 4.5
Iron (Fe), % 0 to 2.0
0 to 0.8
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0 to 1.5
0 to 0.1
Nickel (Ni), % 63 to 70.4
1.8 to 2.3
Silicon (Si), % 0 to 0.5
0 to 0.6
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.35 to 0.85
0.070 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15