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Monel K-500 vs. EN AC-45100 Aluminum

Monel K-500 belongs to the nickel alloys classification, while EN AC-45100 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel K-500 and the bottom bar is EN AC-45100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
72
Elongation at Break, % 25 to 36
1.0 to 2.8
Fatigue Strength, MPa 260 to 560
82 to 99
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
27
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
300 to 360
Tensile Strength: Yield (Proof), MPa 310 to 880
210 to 320

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
630
Melting Onset (Solidus), °C 1320
550
Specific Heat Capacity, J/kg-K 440
890
Thermal Conductivity, W/m-K 18
140
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
30
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
95

Otherwise Unclassified Properties

Base Metal Price, % relative 50
10
Density, g/cm3 8.7
2.8
Embodied Carbon, kg CO2/kg material 8.1
7.9
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 280
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
3.5 to 7.6
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
290 to 710
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
49
Strength to Weight: Axial, points 21 to 35
30 to 35
Strength to Weight: Bending, points 19 to 27
35 to 39
Thermal Diffusivity, mm2/s 4.8
54
Thermal Shock Resistance, points 21 to 36
14 to 16

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
88 to 92.8
Carbon (C), % 0 to 0.18
0
Copper (Cu), % 27 to 33
2.6 to 3.6
Iron (Fe), % 0 to 2.0
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0.15 to 0.45
Manganese (Mn), % 0 to 1.5
0 to 0.55
Nickel (Ni), % 63 to 70.4
0 to 0.1
Silicon (Si), % 0 to 0.5
4.5 to 6.0
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0.35 to 0.85
0 to 0.25
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15