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Monel K-500 vs. S32654 Stainless Steel

Monel K-500 belongs to the nickel alloys classification, while S32654 stainless steel belongs to the iron alloys. They have a modest 24% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is Monel K-500 and the bottom bar is S32654 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
210
Elongation at Break, % 25 to 36
45
Fatigue Strength, MPa 260 to 560
450
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 61
82
Shear Strength, MPa 430 to 700
590
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
850
Tensile Strength: Yield (Proof), MPa 310 to 880
490

Thermal Properties

Latent Heat of Fusion, J/g 270
310
Maximum Temperature: Mechanical, °C 900
1100
Melting Completion (Liquidus), °C 1350
1450
Melting Onset (Solidus), °C 1320
1410
Specific Heat Capacity, J/kg-K 440
460
Thermal Conductivity, W/m-K 18
11
Thermal Expansion, µm/m-K 14
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 50
34
Density, g/cm3 8.7
8.0
Embodied Carbon, kg CO2/kg material 8.1
6.4
Embodied Energy, MJ/kg 120
87
Embodied Water, L/kg 280
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
330
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
570
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
25
Strength to Weight: Axial, points 21 to 35
29
Strength to Weight: Bending, points 19 to 27
25
Thermal Diffusivity, mm2/s 4.8
2.9
Thermal Shock Resistance, points 21 to 36
19

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
0
Carbon (C), % 0 to 0.18
0 to 0.020
Chromium (Cr), % 0
24 to 25
Copper (Cu), % 27 to 33
0.3 to 0.6
Iron (Fe), % 0 to 2.0
38.3 to 45.3
Manganese (Mn), % 0 to 1.5
2.0 to 4.0
Molybdenum (Mo), % 0
7.0 to 8.0
Nickel (Ni), % 63 to 70.4
21 to 23
Nitrogen (N), % 0
0.45 to 0.55
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0 to 0.5
Sulfur (S), % 0 to 0.010
0 to 0.0050
Titanium (Ti), % 0.35 to 0.85
0