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Monel K-500 vs. Zamak 3

Monel K-500 belongs to the nickel alloys classification, while Zamak 3 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is Monel K-500 and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
86
Elongation at Break, % 25 to 36
11
Fatigue Strength, MPa 260 to 560
48
Poisson's Ratio 0.32
0.25
Shear Modulus, GPa 61
33
Shear Strength, MPa 430 to 700
210
Tensile Strength: Ultimate (UTS), MPa 640 to 1100
280
Tensile Strength: Yield (Proof), MPa 310 to 880
210

Thermal Properties

Latent Heat of Fusion, J/g 270
120
Maximum Temperature: Mechanical, °C 900
95
Melting Completion (Liquidus), °C 1350
390
Melting Onset (Solidus), °C 1320
380
Specific Heat Capacity, J/kg-K 440
410
Thermal Conductivity, W/m-K 18
110
Thermal Expansion, µm/m-K 14
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
27
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
38

Otherwise Unclassified Properties

Base Metal Price, % relative 50
11
Density, g/cm3 8.7
6.4
Embodied Carbon, kg CO2/kg material 8.1
3.0
Embodied Energy, MJ/kg 120
57
Embodied Water, L/kg 280
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 260
28
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 2420
260
Stiffness to Weight: Axial, points 10
7.5
Stiffness to Weight: Bending, points 21
23
Strength to Weight: Axial, points 21 to 35
12
Strength to Weight: Bending, points 19 to 27
15
Thermal Diffusivity, mm2/s 4.8
43
Thermal Shock Resistance, points 21 to 36
8.6

Alloy Composition

Aluminum (Al), % 2.3 to 3.2
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0 to 0.18
0
Copper (Cu), % 27 to 33
0 to 0.25
Iron (Fe), % 0 to 2.0
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.020 to 0.060
Manganese (Mn), % 0 to 1.5
0
Nickel (Ni), % 63 to 70.4
0 to 0.020
Silicon (Si), % 0 to 0.5
0 to 0.030
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0.35 to 0.85
0
Zinc (Zn), % 0
95.3 to 96.5