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Monel R-405 vs. 2024 Aluminum

Monel R-405 belongs to the nickel alloys classification, while 2024 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is 2024 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
71
Elongation at Break, % 9.1 to 39
4.0 to 16
Fatigue Strength, MPa 210 to 250
90 to 180
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
27
Shear Strength, MPa 350 to 370
130 to 320
Tensile Strength: Ultimate (UTS), MPa 540 to 630
200 to 540
Tensile Strength: Yield (Proof), MPa 190 to 350
100 to 490

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 900
200
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1300
500
Specific Heat Capacity, J/kg-K 430
880
Thermal Conductivity, W/m-K 23
120
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
30
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
90

Otherwise Unclassified Properties

Base Metal Price, % relative 50
11
Density, g/cm3 8.9
3.0
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
20 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
70 to 1680
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
46
Strength to Weight: Axial, points 17 to 20
18 to 50
Strength to Weight: Bending, points 17 to 18
25 to 49
Thermal Diffusivity, mm2/s 5.9
46
Thermal Shock Resistance, points 17 to 20
8.6 to 24

Alloy Composition

Aluminum (Al), % 0
90.7 to 94.7
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 28 to 34
3.8 to 4.9
Iron (Fe), % 0 to 2.5
0 to 0.5
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 2.0
0.3 to 0.9
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0 to 0.5
Sulfur (S), % 0.025 to 0.060
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants