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Monel R-405 vs. 4006 Aluminum

Monel R-405 belongs to the nickel alloys classification, while 4006 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is 4006 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
69
Elongation at Break, % 9.1 to 39
3.4 to 24
Fatigue Strength, MPa 210 to 250
35 to 110
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
26
Shear Strength, MPa 350 to 370
70 to 91
Tensile Strength: Ultimate (UTS), MPa 540 to 630
110 to 160
Tensile Strength: Yield (Proof), MPa 190 to 350
62 to 140

Thermal Properties

Latent Heat of Fusion, J/g 270
410
Maximum Temperature: Mechanical, °C 900
160
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1300
620
Specific Heat Capacity, J/kg-K 430
900
Thermal Conductivity, W/m-K 23
220
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
56
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
180

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.0
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.1
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
5.1 to 26
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
28 to 130
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 17 to 20
11 to 16
Strength to Weight: Bending, points 17 to 18
19 to 24
Thermal Diffusivity, mm2/s 5.9
89
Thermal Shock Resistance, points 17 to 20
4.9 to 7.0

Alloy Composition

Aluminum (Al), % 0
97.4 to 98.7
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0 to 0.2
Copper (Cu), % 28 to 34
0 to 0.1
Iron (Fe), % 0 to 2.5
0.5 to 0.8
Magnesium (Mg), % 0
0 to 0.010
Manganese (Mn), % 0 to 2.0
0 to 0.050
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0.8 to 1.2
Sulfur (S), % 0.025 to 0.060
0
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.15

Comparable Variants