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Monel R-405 vs. 5056 Aluminum

Monel R-405 belongs to the nickel alloys classification, while 5056 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is 5056 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
67
Elongation at Break, % 9.1 to 39
4.9 to 31
Fatigue Strength, MPa 210 to 250
140 to 200
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
25
Shear Strength, MPa 350 to 370
170 to 240
Tensile Strength: Ultimate (UTS), MPa 540 to 630
290 to 460
Tensile Strength: Yield (Proof), MPa 190 to 350
150 to 410

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 900
190
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1300
570
Specific Heat Capacity, J/kg-K 430
910
Thermal Conductivity, W/m-K 23
130
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
29
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
99

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 7.9
9.0
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
12 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
170 to 1220
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 17 to 20
30 to 48
Strength to Weight: Bending, points 17 to 18
36 to 50
Thermal Diffusivity, mm2/s 5.9
53
Thermal Shock Resistance, points 17 to 20
13 to 20

Alloy Composition

Aluminum (Al), % 0
93 to 95.4
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 28 to 34
0 to 0.1
Iron (Fe), % 0 to 2.5
0 to 0.4
Magnesium (Mg), % 0
4.5 to 5.6
Manganese (Mn), % 0 to 2.0
0.050 to 0.2
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0 to 0.3
Sulfur (S), % 0.025 to 0.060
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants