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Monel R-405 vs. 6063A Aluminum

Monel R-405 belongs to the nickel alloys classification, while 6063A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is 6063A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
68
Elongation at Break, % 9.1 to 39
6.7 to 18
Fatigue Strength, MPa 210 to 250
53 to 80
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
26
Shear Strength, MPa 350 to 370
78 to 150
Tensile Strength: Ultimate (UTS), MPa 540 to 630
130 to 260
Tensile Strength: Yield (Proof), MPa 190 to 350
55 to 200

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 900
160
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1300
620
Specific Heat Capacity, J/kg-K 430
900
Thermal Conductivity, W/m-K 23
200
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
49 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
13 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
22 to 280
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 17 to 20
13 to 26
Strength to Weight: Bending, points 17 to 18
21 to 33
Thermal Diffusivity, mm2/s 5.9
83
Thermal Shock Resistance, points 17 to 20
5.6 to 11

Alloy Composition

Aluminum (Al), % 0
97.5 to 99
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0 to 0.050
Copper (Cu), % 28 to 34
0 to 0.1
Iron (Fe), % 0 to 2.5
0.15 to 0.35
Magnesium (Mg), % 0
0.6 to 0.9
Manganese (Mn), % 0 to 2.0
0 to 0.15
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0.3 to 0.6
Sulfur (S), % 0.025 to 0.060
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15

Comparable Variants