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Monel R-405 vs. 6081 Aluminum

Monel R-405 belongs to the nickel alloys classification, while 6081 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is 6081 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
69
Elongation at Break, % 9.1 to 39
9.0
Fatigue Strength, MPa 210 to 250
110
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
26
Shear Strength, MPa 350 to 370
180
Tensile Strength: Ultimate (UTS), MPa 540 to 630
310
Tensile Strength: Yield (Proof), MPa 190 to 350
270

Thermal Properties

Latent Heat of Fusion, J/g 270
410
Maximum Temperature: Mechanical, °C 900
160
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1300
610
Specific Heat Capacity, J/kg-K 430
900
Thermal Conductivity, W/m-K 23
180
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
47
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
160

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
27
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
540
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 17 to 20
32
Strength to Weight: Bending, points 17 to 18
37
Thermal Diffusivity, mm2/s 5.9
74
Thermal Shock Resistance, points 17 to 20
14

Alloy Composition

Aluminum (Al), % 0
96.3 to 98.6
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 28 to 34
0 to 0.1
Iron (Fe), % 0 to 2.5
0 to 0.5
Magnesium (Mg), % 0
0.6 to 1.0
Manganese (Mn), % 0 to 2.0
0.1 to 0.45
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0.7 to 1.1
Sulfur (S), % 0.025 to 0.060
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15