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Monel R-405 vs. AISI 204 Stainless Steel

Monel R-405 belongs to the nickel alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is Monel R-405 and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
200
Elongation at Break, % 9.1 to 39
23 to 39
Fatigue Strength, MPa 210 to 250
320 to 720
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 62
77
Shear Strength, MPa 350 to 370
500 to 700
Tensile Strength: Ultimate (UTS), MPa 540 to 630
730 to 1100
Tensile Strength: Yield (Proof), MPa 190 to 350
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Maximum Temperature: Mechanical, °C 900
850
Melting Completion (Liquidus), °C 1350
1410
Melting Onset (Solidus), °C 1300
1370
Specific Heat Capacity, J/kg-K 430
480
Thermal Conductivity, W/m-K 23
15
Thermal Expansion, µm/m-K 14
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 50
10
Density, g/cm3 8.9
7.7
Embodied Carbon, kg CO2/kg material 7.9
2.4
Embodied Energy, MJ/kg 110
35
Embodied Water, L/kg 250
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
360 to 2940
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
25
Strength to Weight: Axial, points 17 to 20
27 to 40
Strength to Weight: Bending, points 17 to 18
24 to 31
Thermal Diffusivity, mm2/s 5.9
4.1
Thermal Shock Resistance, points 17 to 20
16 to 24

Alloy Composition

Carbon (C), % 0 to 0.3
0 to 0.030
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 28 to 34
0
Iron (Fe), % 0 to 2.5
69.6 to 76.4
Manganese (Mn), % 0 to 2.0
7.0 to 9.0
Nickel (Ni), % 63 to 72
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0.025 to 0.060
0 to 0.030

Comparable Variants