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Monel R-405 vs. EN AC-45300 Aluminum

Monel R-405 belongs to the nickel alloys classification, while EN AC-45300 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is EN AC-45300 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
71
Elongation at Break, % 9.1 to 39
1.0 to 2.8
Fatigue Strength, MPa 210 to 250
59 to 72
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
27
Tensile Strength: Ultimate (UTS), MPa 540 to 630
220 to 290
Tensile Strength: Yield (Proof), MPa 190 to 350
150 to 230

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
630
Melting Onset (Solidus), °C 1300
590
Specific Heat Capacity, J/kg-K 430
890
Thermal Conductivity, W/m-K 23
150
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
36
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.0
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
2.7 to 5.6
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
160 to 390
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 17 to 20
23 to 29
Strength to Weight: Bending, points 17 to 18
30 to 35
Thermal Diffusivity, mm2/s 5.9
60
Thermal Shock Resistance, points 17 to 20
10 to 13

Alloy Composition

Aluminum (Al), % 0
90.2 to 94.2
Carbon (C), % 0 to 0.3
0
Copper (Cu), % 28 to 34
1.0 to 1.5
Iron (Fe), % 0 to 2.5
0 to 0.65
Lead (Pb), % 0
0 to 0.15
Magnesium (Mg), % 0
0.35 to 0.65
Manganese (Mn), % 0 to 2.0
0 to 0.55
Nickel (Ni), % 63 to 72
0 to 0.25
Silicon (Si), % 0 to 0.5
4.5 to 5.5
Sulfur (S), % 0.025 to 0.060
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15