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Monel R-405 vs. SAE-AISI 1035 Steel

Monel R-405 belongs to the nickel alloys classification, while SAE-AISI 1035 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is Monel R-405 and the bottom bar is SAE-AISI 1035 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
190
Elongation at Break, % 9.1 to 39
13 to 21
Fatigue Strength, MPa 210 to 250
210 to 340
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 62
73
Shear Strength, MPa 350 to 370
360 to 370
Tensile Strength: Ultimate (UTS), MPa 540 to 630
570 to 620
Tensile Strength: Yield (Proof), MPa 190 to 350
300 to 530

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Maximum Temperature: Mechanical, °C 900
400
Melting Completion (Liquidus), °C 1350
1460
Melting Onset (Solidus), °C 1300
1420
Specific Heat Capacity, J/kg-K 430
470
Thermal Conductivity, W/m-K 23
51
Thermal Expansion, µm/m-K 14
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 50
1.8
Density, g/cm3 8.9
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 110
18
Embodied Water, L/kg 250
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
79 to 99
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
250 to 740
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
24
Strength to Weight: Axial, points 17 to 20
20 to 22
Strength to Weight: Bending, points 17 to 18
19 to 21
Thermal Diffusivity, mm2/s 5.9
14
Thermal Shock Resistance, points 17 to 20
18 to 20

Alloy Composition

Carbon (C), % 0 to 0.3
0.32 to 0.38
Copper (Cu), % 28 to 34
0
Iron (Fe), % 0 to 2.5
98.6 to 99.08
Manganese (Mn), % 0 to 2.0
0.6 to 0.9
Nickel (Ni), % 63 to 72
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0
Sulfur (S), % 0.025 to 0.060
0 to 0.050

Comparable Variants