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Monel R-405 vs. SAE-AISI 5140 Steel

Monel R-405 belongs to the nickel alloys classification, while SAE-AISI 5140 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is Monel R-405 and the bottom bar is SAE-AISI 5140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
190
Elongation at Break, % 9.1 to 39
12 to 29
Fatigue Strength, MPa 210 to 250
220 to 570
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 62
73
Shear Strength, MPa 350 to 370
360 to 600
Tensile Strength: Ultimate (UTS), MPa 540 to 630
560 to 970
Tensile Strength: Yield (Proof), MPa 190 to 350
290 to 840

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Maximum Temperature: Mechanical, °C 900
420
Melting Completion (Liquidus), °C 1350
1460
Melting Onset (Solidus), °C 1300
1420
Specific Heat Capacity, J/kg-K 430
470
Thermal Conductivity, W/m-K 23
45
Thermal Expansion, µm/m-K 14
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 50
2.1
Density, g/cm3 8.9
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 110
19
Embodied Water, L/kg 250
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
76 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
220 to 1880
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
24
Strength to Weight: Axial, points 17 to 20
20 to 34
Strength to Weight: Bending, points 17 to 18
19 to 28
Thermal Diffusivity, mm2/s 5.9
12
Thermal Shock Resistance, points 17 to 20
16 to 29

Alloy Composition

Carbon (C), % 0 to 0.3
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 28 to 34
0
Iron (Fe), % 0 to 2.5
97.3 to 98.1
Manganese (Mn), % 0 to 2.0
0.7 to 0.9
Nickel (Ni), % 63 to 72
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.5
0.15 to 0.35
Sulfur (S), % 0.025 to 0.060
0 to 0.040

Comparable Variants