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Monel R-405 vs. ZE63A Magnesium

Monel R-405 belongs to the nickel alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel R-405 and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
46
Elongation at Break, % 9.1 to 39
7.7
Fatigue Strength, MPa 210 to 250
120
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 62
17
Shear Strength, MPa 350 to 370
170
Tensile Strength: Ultimate (UTS), MPa 540 to 630
300
Tensile Strength: Yield (Proof), MPa 190 to 350
190

Thermal Properties

Latent Heat of Fusion, J/g 270
330
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1350
510
Melting Onset (Solidus), °C 1300
390
Specific Heat Capacity, J/kg-K 430
950
Thermal Conductivity, W/m-K 23
110
Thermal Expansion, µm/m-K 14
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.4
31
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
140

Otherwise Unclassified Properties

Base Metal Price, % relative 50
22
Density, g/cm3 8.9
2.0
Embodied Carbon, kg CO2/kg material 7.9
24
Embodied Energy, MJ/kg 110
180
Embodied Water, L/kg 250
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49 to 170
20
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 370
400
Stiffness to Weight: Axial, points 10
12
Stiffness to Weight: Bending, points 21
58
Strength to Weight: Axial, points 17 to 20
40
Strength to Weight: Bending, points 17 to 18
48
Thermal Diffusivity, mm2/s 5.9
57
Thermal Shock Resistance, points 17 to 20
17

Alloy Composition

Carbon (C), % 0 to 0.3
0
Copper (Cu), % 28 to 34
0 to 0.1
Iron (Fe), % 0 to 2.5
0
Magnesium (Mg), % 0
89.6 to 92
Manganese (Mn), % 0 to 2.0
0
Nickel (Ni), % 63 to 72
0 to 0.010
Silicon (Si), % 0 to 0.5
0
Sulfur (S), % 0.025 to 0.060
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Zinc (Zn), % 0
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3