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Nickel 200 vs. 5457 Aluminum

Nickel 200 belongs to the nickel alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 200 and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 23 to 44
6.0 to 22
Fatigue Strength, MPa 120 to 350
55 to 98
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 70
26
Shear Strength, MPa 300 to 340
85 to 130
Tensile Strength: Ultimate (UTS), MPa 420 to 540
130 to 210
Tensile Strength: Yield (Proof), MPa 120 to 370
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 900
180
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1440
630
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 69
180
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 18
46
Electrical Conductivity: Equal Weight (Specific), % IACS 18
150

Otherwise Unclassified Properties

Base Metal Price, % relative 65
9.5
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 11
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 230
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 150
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 370
18 to 250
Stiffness to Weight: Axial, points 11
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 13 to 17
13 to 21
Strength to Weight: Bending, points 14 to 17
21 to 28
Thermal Diffusivity, mm2/s 17
72
Thermal Shock Resistance, points 13 to 16
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0
97.8 to 99.05
Carbon (C), % 0 to 0.15
0
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 0 to 0.4
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 0.35
0.15 to 0.45
Nickel (Ni), % 99 to 100
0
Silicon (Si), % 0 to 0.35
0 to 0.080
Sulfur (S), % 0 to 0.010
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1

Comparable Variants