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Nickel 22 vs. 5042 Aluminum

Nickel 22 belongs to the nickel alloys classification, while 5042 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 22 and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 220
68
Elongation at Break, % 49
1.1 to 3.4
Fatigue Strength, MPa 330
97 to 120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 84
26
Shear Strength, MPa 560
200
Tensile Strength: Ultimate (UTS), MPa 790
340 to 360
Tensile Strength: Yield (Proof), MPa 360
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Maximum Temperature: Mechanical, °C 990
180
Melting Completion (Liquidus), °C 1390
640
Melting Onset (Solidus), °C 1360
570
Specific Heat Capacity, J/kg-K 430
900
Thermal Conductivity, W/m-K 10
130
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
33
Electrical Conductivity: Equal Weight (Specific), % IACS 1.5
110

Otherwise Unclassified Properties

Base Metal Price, % relative 70
9.5
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 12
8.8
Embodied Energy, MJ/kg 170
150
Embodied Water, L/kg 300
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 320
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 300
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 25
35 to 37
Strength to Weight: Bending, points 21
40 to 42
Thermal Diffusivity, mm2/s 2.7
53
Thermal Shock Resistance, points 24
15 to 16

Alloy Composition

Aluminum (Al), % 0
94.2 to 96.8
Carbon (C), % 0 to 0.015
0
Chromium (Cr), % 20 to 22.5
0 to 0.1
Cobalt (Co), % 0 to 2.5
0
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 2.0 to 6.0
0 to 0.35
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 0 to 0.015
0.2 to 0.5
Molybdenum (Mo), % 12.5 to 14.5
0
Nickel (Ni), % 50.8 to 63
0
Phosphorus (P), % 0 to 0.020
0
Silicon (Si), % 0 to 0.080
0 to 0.2
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 2.5 to 3.5
0
Vanadium (V), % 0 to 0.35
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15