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Nickel 601 vs. 4045 Aluminum

Nickel 601 belongs to the nickel alloys classification, while 4045 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 601 and the bottom bar is 4045 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 10 to 38
2.3
Fatigue Strength, MPa 220 to 380
45
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Shear Strength, MPa 440 to 530
69
Tensile Strength: Ultimate (UTS), MPa 660 to 890
120
Tensile Strength: Yield (Proof), MPa 290 to 800
64

Thermal Properties

Latent Heat of Fusion, J/g 320
540
Maximum Temperature: Mechanical, °C 1100
160
Melting Completion (Liquidus), °C 1410
600
Melting Onset (Solidus), °C 1360
580
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 11
170
Thermal Expansion, µm/m-K 14
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
45
Electrical Conductivity: Equal Weight (Specific), % IACS 1.6
160

Otherwise Unclassified Properties

Base Metal Price, % relative 49
9.5
Density, g/cm3 8.3
2.6
Embodied Carbon, kg CO2/kg material 8.0
7.8
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 280
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 200
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 1630
29
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 23
54
Strength to Weight: Axial, points 22 to 30
13
Strength to Weight: Bending, points 20 to 25
21
Thermal Diffusivity, mm2/s 2.8
74
Thermal Shock Resistance, points 17 to 23
5.7

Alloy Composition

Aluminum (Al), % 1.0 to 1.7
87.4 to 91
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 21 to 25
0
Copper (Cu), % 0 to 1.0
0 to 0.3
Iron (Fe), % 7.7 to 20
0 to 0.8
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.0
0 to 0.050
Nickel (Ni), % 58 to 63
0
Silicon (Si), % 0 to 0.5
9.0 to 11
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15