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Nickel 617 vs. 5026 Aluminum

Nickel 617 belongs to the nickel alloys classification, while 5026 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 617 and the bottom bar is 5026 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
70
Elongation at Break, % 40
5.1 to 11
Fatigue Strength, MPa 220
94 to 140
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26
Shear Strength, MPa 510
150 to 180
Tensile Strength: Ultimate (UTS), MPa 740
260 to 320
Tensile Strength: Yield (Proof), MPa 280
120 to 250

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 1010
210
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1330
510
Specific Heat Capacity, J/kg-K 450
890
Thermal Conductivity, W/m-K 13
130
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.4
31
Electrical Conductivity: Equal Weight (Specific), % IACS 1.5
99

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 8.5
2.8
Embodied Carbon, kg CO2/kg material 10
8.9
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 350
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 230
15 to 29
Resilience: Unit (Modulus of Resilience), kJ/m3 190
100 to 440
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 23
49
Strength to Weight: Axial, points 24
26 to 32
Strength to Weight: Bending, points 21
33 to 37
Thermal Diffusivity, mm2/s 3.5
52
Thermal Shock Resistance, points 21
11 to 14

Alloy Composition

Aluminum (Al), % 0.8 to 1.5
88.2 to 94.7
Boron (B), % 0 to 0.0060
0
Carbon (C), % 0.050 to 0.15
0
Chromium (Cr), % 20 to 24
0 to 0.3
Cobalt (Co), % 10 to 15
0
Copper (Cu), % 0 to 0.5
0.1 to 0.8
Iron (Fe), % 0 to 3.0
0.2 to 1.0
Magnesium (Mg), % 0
3.9 to 4.9
Manganese (Mn), % 0 to 1.0
0.6 to 1.8
Molybdenum (Mo), % 8.0 to 10
0
Nickel (Ni), % 44.5 to 62
0
Silicon (Si), % 0 to 1.0
0.55 to 1.4
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 1.0
Zirconium (Zr), % 0
0 to 0.3
Residuals, % 0
0 to 0.15