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Nickel 617 vs. 6025 Aluminum

Nickel 617 belongs to the nickel alloys classification, while 6025 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 617 and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
70
Elongation at Break, % 40
2.8 to 10
Fatigue Strength, MPa 220
67 to 110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26
Shear Strength, MPa 510
110 to 140
Tensile Strength: Ultimate (UTS), MPa 740
190 to 240
Tensile Strength: Yield (Proof), MPa 280
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 330
410
Maximum Temperature: Mechanical, °C 1010
160
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1330
550
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 13
130
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.4
33
Electrical Conductivity: Equal Weight (Specific), % IACS 1.5
110

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 8.5
2.8
Embodied Carbon, kg CO2/kg material 10
8.5
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 350
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 230
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 190
33 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 24
19 to 24
Strength to Weight: Bending, points 21
26 to 31
Thermal Diffusivity, mm2/s 3.5
54
Thermal Shock Resistance, points 21
8.2 to 10

Alloy Composition

Aluminum (Al), % 0.8 to 1.5
91.7 to 96.3
Boron (B), % 0 to 0.0060
0
Carbon (C), % 0.050 to 0.15
0
Chromium (Cr), % 20 to 24
0 to 0.2
Cobalt (Co), % 10 to 15
0
Copper (Cu), % 0 to 0.5
0.2 to 0.7
Iron (Fe), % 0 to 3.0
0 to 0.7
Magnesium (Mg), % 0
2.1 to 3.0
Manganese (Mn), % 0 to 1.0
0.6 to 1.4
Molybdenum (Mo), % 8.0 to 10
0
Nickel (Ni), % 44.5 to 62
0
Silicon (Si), % 0 to 1.0
0.8 to 1.5
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.15