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Nickel 617 vs. 7204 Aluminum

Nickel 617 belongs to the nickel alloys classification, while 7204 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 617 and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
70
Elongation at Break, % 40
11 to 13
Fatigue Strength, MPa 220
110 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26
Shear Strength, MPa 510
130 to 220
Tensile Strength: Ultimate (UTS), MPa 740
220 to 380
Tensile Strength: Yield (Proof), MPa 280
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 330
380
Maximum Temperature: Mechanical, °C 1010
210
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1330
520
Specific Heat Capacity, J/kg-K 450
880
Thermal Conductivity, W/m-K 13
150
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.4
39
Electrical Conductivity: Equal Weight (Specific), % IACS 1.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 8.5
2.9
Embodied Carbon, kg CO2/kg material 10
8.4
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 350
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 230
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 190
110 to 710
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 24
21 to 36
Strength to Weight: Bending, points 21
28 to 40
Thermal Diffusivity, mm2/s 3.5
58
Thermal Shock Resistance, points 21
9.4 to 16

Alloy Composition

Aluminum (Al), % 0.8 to 1.5
90.5 to 94.8
Boron (B), % 0 to 0.0060
0
Carbon (C), % 0.050 to 0.15
0
Chromium (Cr), % 20 to 24
0 to 0.3
Cobalt (Co), % 10 to 15
0
Copper (Cu), % 0 to 0.5
0 to 0.2
Iron (Fe), % 0 to 3.0
0 to 0.35
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 1.0
0.2 to 0.7
Molybdenum (Mo), % 8.0 to 10
0
Nickel (Ni), % 44.5 to 62
0
Silicon (Si), % 0 to 1.0
0 to 0.3
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15