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Nickel 625 vs. 5457 Aluminum

Nickel 625 belongs to the nickel alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 625 and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 33 to 34
6.0 to 22
Fatigue Strength, MPa 240 to 320
55 to 98
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 79
26
Shear Strength, MPa 530 to 600
85 to 130
Tensile Strength: Ultimate (UTS), MPa 790 to 910
130 to 210
Tensile Strength: Yield (Proof), MPa 320 to 450
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 980
180
Melting Completion (Liquidus), °C 1350
660
Melting Onset (Solidus), °C 1290
630
Specific Heat Capacity, J/kg-K 440
900
Thermal Conductivity, W/m-K 11
180
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.3
46
Electrical Conductivity: Equal Weight (Specific), % IACS 1.4
150

Otherwise Unclassified Properties

Base Metal Price, % relative 80
9.5
Density, g/cm3 8.6
2.7
Embodied Carbon, kg CO2/kg material 14
8.4
Embodied Energy, MJ/kg 190
160
Embodied Water, L/kg 290
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 220 to 250
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 490
18 to 250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 26 to 29
13 to 21
Strength to Weight: Bending, points 22 to 24
21 to 28
Thermal Diffusivity, mm2/s 2.9
72
Thermal Shock Resistance, points 22 to 25
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0 to 0.4
97.8 to 99.05
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 20 to 23
0
Cobalt (Co), % 0 to 1.0
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 0 to 5.0
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 0.5
0.15 to 0.45
Molybdenum (Mo), % 8.0 to 10
0
Nickel (Ni), % 58 to 68.9
0
Niobium (Nb), % 3.2 to 4.2
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.5
0 to 0.080
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0 to 0.4
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1

Comparable Variants