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Nickel 684 vs. 2025 Aluminum

Nickel 684 belongs to the nickel alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 684 and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 310
110
Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 11
15
Fatigue Strength, MPa 390
130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 76
27
Shear Strength, MPa 710
240
Tensile Strength: Ultimate (UTS), MPa 1190
400
Tensile Strength: Yield (Proof), MPa 800
260

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Maximum Temperature: Mechanical, °C 1000
190
Melting Completion (Liquidus), °C 1370
640
Melting Onset (Solidus), °C 1320
520
Specific Heat Capacity, J/kg-K 470
870
Thermal Expansion, µm/m-K 13
23

Otherwise Unclassified Properties

Base Metal Price, % relative 75
10
Density, g/cm3 8.3
3.0
Embodied Carbon, kg CO2/kg material 10
7.9
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 360
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
55
Resilience: Unit (Modulus of Resilience), kJ/m3 1610
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 40
37
Strength to Weight: Bending, points 30
40
Thermal Shock Resistance, points 34
18

Alloy Composition

Aluminum (Al), % 2.5 to 3.3
90.9 to 95.2
Boron (B), % 0.0030 to 0.010
0
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 15 to 20
0 to 0.1
Cobalt (Co), % 13 to 20
0
Copper (Cu), % 0 to 0.15
3.9 to 5.0
Iron (Fe), % 0 to 4.0
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.75
0.4 to 1.2
Molybdenum (Mo), % 3.0 to 5.0
0
Nickel (Ni), % 42.7 to 64
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.75
0.5 to 1.2
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 2.5 to 3.3
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15