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Nickel 684 vs. 5040 Aluminum

Nickel 684 belongs to the nickel alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 684 and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 310
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 11
5.7 to 6.8
Fatigue Strength, MPa 390
100 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 710
140 to 150
Tensile Strength: Ultimate (UTS), MPa 1190
240 to 260
Tensile Strength: Yield (Proof), MPa 800
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Maximum Temperature: Mechanical, °C 1000
190
Melting Completion (Liquidus), °C 1370
650
Melting Onset (Solidus), °C 1320
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 13
23

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 8.3
2.8
Embodied Carbon, kg CO2/kg material 10
8.3
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 360
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 1610
260 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 40
24 to 26
Strength to Weight: Bending, points 30
31 to 32
Thermal Shock Resistance, points 34
10 to 11

Alloy Composition

Aluminum (Al), % 2.5 to 3.3
95.2 to 98
Boron (B), % 0.0030 to 0.010
0
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 15 to 20
0.1 to 0.3
Cobalt (Co), % 13 to 20
0
Copper (Cu), % 0 to 0.15
0 to 0.25
Iron (Fe), % 0 to 4.0
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0 to 0.75
0.9 to 1.4
Molybdenum (Mo), % 3.0 to 5.0
0
Nickel (Ni), % 42.7 to 64
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.75
0 to 0.3
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 2.5 to 3.3
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15