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Nickel 684 vs. 5454 Aluminum

Nickel 684 belongs to the nickel alloys classification, while 5454 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 684 and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 310
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 11
2.3 to 18
Fatigue Strength, MPa 390
83 to 160
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 710
140 to 200
Tensile Strength: Ultimate (UTS), MPa 1190
230 to 350
Tensile Strength: Yield (Proof), MPa 800
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Maximum Temperature: Mechanical, °C 1000
190
Melting Completion (Liquidus), °C 1370
650
Melting Onset (Solidus), °C 1320
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 13
24

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 8.3
2.7
Embodied Carbon, kg CO2/kg material 10
8.6
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 360
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 1610
68 to 590
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 40
23 to 36
Strength to Weight: Bending, points 30
30 to 41
Thermal Shock Resistance, points 34
10 to 16

Alloy Composition

Aluminum (Al), % 2.5 to 3.3
94.5 to 97.1
Boron (B), % 0.0030 to 0.010
0
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 15 to 20
0.050 to 0.2
Cobalt (Co), % 13 to 20
0
Copper (Cu), % 0 to 0.15
0 to 0.1
Iron (Fe), % 0 to 4.0
0 to 0.4
Magnesium (Mg), % 0
2.4 to 3.0
Manganese (Mn), % 0 to 0.75
0.5 to 1.0
Molybdenum (Mo), % 3.0 to 5.0
0
Nickel (Ni), % 42.7 to 64
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.75
0 to 0.25
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 2.5 to 3.3
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15