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Nickel 690 vs. 5040 Aluminum

Nickel 690 belongs to the nickel alloys classification, while 5040 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 690 and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 3.4 to 34
5.7 to 6.8
Fatigue Strength, MPa 180 to 300
100 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 79
26
Shear Strength, MPa 420 to 570
140 to 150
Tensile Strength: Ultimate (UTS), MPa 640 to 990
240 to 260
Tensile Strength: Yield (Proof), MPa 250 to 760
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Maximum Temperature: Mechanical, °C 1010
190
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1340
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 14
160
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
41
Electrical Conductivity: Equal Weight (Specific), % IACS 1.6
130

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.3
2.8
Embodied Carbon, kg CO2/kg material 8.2
8.3
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 290
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31 to 170
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 160 to 1440
260 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 21 to 33
24 to 26
Strength to Weight: Bending, points 20 to 27
31 to 32
Thermal Diffusivity, mm2/s 3.5
64
Thermal Shock Resistance, points 16 to 25
10 to 11

Alloy Composition

Aluminum (Al), % 0
95.2 to 98
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 27 to 31
0.1 to 0.3
Copper (Cu), % 0 to 0.5
0 to 0.25
Iron (Fe), % 7.0 to 11
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0 to 0.5
0.9 to 1.4
Nickel (Ni), % 58 to 66
0
Silicon (Si), % 0 to 0.5
0 to 0.3
Sulfur (S), % 0 to 0.015
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15