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Nickel 80A vs. 5042 Aluminum

Nickel 80A belongs to the nickel alloys classification, while 5042 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 80A and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 22
1.1 to 3.4
Fatigue Strength, MPa 430
97 to 120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 74
26
Shear Strength, MPa 660
200
Tensile Strength: Ultimate (UTS), MPa 1040
340 to 360
Tensile Strength: Yield (Proof), MPa 710
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Maximum Temperature: Mechanical, °C 980
180
Melting Completion (Liquidus), °C 1360
640
Melting Onset (Solidus), °C 1310
570
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 11
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
33
Electrical Conductivity: Equal Weight (Specific), % IACS 1.6
110

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 8.3
2.7
Embodied Carbon, kg CO2/kg material 9.8
8.8
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 280
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 210
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 1300
550 to 720
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 35
35 to 37
Strength to Weight: Bending, points 27
40 to 42
Thermal Diffusivity, mm2/s 2.9
53
Thermal Shock Resistance, points 31
15 to 16

Alloy Composition

Aluminum (Al), % 0.5 to 1.8
94.2 to 96.8
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 18 to 21
0 to 0.1
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 0 to 3.0
0 to 0.35
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 0 to 1.0
0.2 to 0.5
Nickel (Ni), % 69.4 to 79.7
0
Silicon (Si), % 0 to 1.0
0 to 0.2
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 1.8 to 2.7
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15