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Nickel 825 vs. 6081 Aluminum

Nickel 825 belongs to the nickel alloys classification, while 6081 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is nickel 825 and the bottom bar is 6081 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 34
9.0
Fatigue Strength, MPa 190
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 430
180
Tensile Strength: Ultimate (UTS), MPa 650
310
Tensile Strength: Yield (Proof), MPa 260
270

Thermal Properties

Latent Heat of Fusion, J/g 300
410
Maximum Temperature: Mechanical, °C 980
160
Melting Completion (Liquidus), °C 1400
640
Melting Onset (Solidus), °C 1370
610
Specific Heat Capacity, J/kg-K 460
900
Thermal Conductivity, W/m-K 11
180
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
47
Electrical Conductivity: Equal Weight (Specific), % IACS 1.7
160

Otherwise Unclassified Properties

Base Metal Price, % relative 41
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 7.2
8.3
Embodied Energy, MJ/kg 100
150
Embodied Water, L/kg 230
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
27
Resilience: Unit (Modulus of Resilience), kJ/m3 170
540
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 22
32
Strength to Weight: Bending, points 20
37
Thermal Diffusivity, mm2/s 2.9
74
Thermal Shock Resistance, points 17
14

Alloy Composition

Aluminum (Al), % 0 to 0.2
96.3 to 98.6
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 19.5 to 23.5
0 to 0.1
Copper (Cu), % 1.5 to 3.0
0 to 0.1
Iron (Fe), % 22 to 37.9
0 to 0.5
Magnesium (Mg), % 0
0.6 to 1.0
Manganese (Mn), % 0 to 1.0
0.1 to 0.45
Molybdenum (Mo), % 2.5 to 3.5
0
Nickel (Ni), % 38 to 46
0
Silicon (Si), % 0 to 0.050
0.7 to 1.1
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.6 to 1.2
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15