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Nickel 825 vs. AISI 409 Stainless Steel

Nickel 825 belongs to the nickel alloys classification, while AISI 409 stainless steel belongs to the iron alloys. They have 42% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is nickel 825 and the bottom bar is AISI 409 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 34
24
Fatigue Strength, MPa 190
140
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 78
75
Shear Strength, MPa 430
270
Tensile Strength: Ultimate (UTS), MPa 650
420
Tensile Strength: Yield (Proof), MPa 260
200

Thermal Properties

Latent Heat of Fusion, J/g 300
270
Maximum Temperature: Mechanical, °C 980
710
Melting Completion (Liquidus), °C 1400
1450
Melting Onset (Solidus), °C 1370
1400
Specific Heat Capacity, J/kg-K 460
480
Thermal Conductivity, W/m-K 11
25
Thermal Expansion, µm/m-K 14
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 1.7
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 41
6.5
Density, g/cm3 8.2
7.7
Embodied Carbon, kg CO2/kg material 7.2
2.0
Embodied Energy, MJ/kg 100
28
Embodied Water, L/kg 230
94

Common Calculations

PREN (Pitting Resistance) 31
11
Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
83
Resilience: Unit (Modulus of Resilience), kJ/m3 170
100
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 22
15
Strength to Weight: Bending, points 20
16
Thermal Diffusivity, mm2/s 2.9
6.7
Thermal Shock Resistance, points 17
15

Alloy Composition

Aluminum (Al), % 0 to 0.2
0
Carbon (C), % 0 to 0.050
0 to 0.080
Chromium (Cr), % 19.5 to 23.5
10.5 to 11.7
Copper (Cu), % 1.5 to 3.0
0
Iron (Fe), % 22 to 37.9
84.9 to 89.5
Manganese (Mn), % 0 to 1.0
0 to 1.0
Molybdenum (Mo), % 2.5 to 3.5
0
Nickel (Ni), % 38 to 46
0 to 0.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.050
0 to 1.0
Sulfur (S), % 0 to 0.030
0 to 0.030
Titanium (Ti), % 0.6 to 1.2
0 to 0.75