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Nickel 825 vs. AWS ER80S-Ni3

Nickel 825 belongs to the nickel alloys classification, while AWS ER80S-Ni3 belongs to the iron alloys. They have a modest 34% of their average alloy composition in common, which, by itself, doesn't mean much. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is nickel 825 and the bottom bar is AWS ER80S-Ni3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 34
27
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 78
72
Tensile Strength: Ultimate (UTS), MPa 650
630
Tensile Strength: Yield (Proof), MPa 260
530

Thermal Properties

Latent Heat of Fusion, J/g 300
260
Melting Completion (Liquidus), °C 1400
1450
Melting Onset (Solidus), °C 1370
1410
Specific Heat Capacity, J/kg-K 460
470
Thermal Conductivity, W/m-K 11
51
Thermal Expansion, µm/m-K 14
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 1.7
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 41
4.0
Density, g/cm3 8.2
7.8
Embodied Carbon, kg CO2/kg material 7.2
1.7
Embodied Energy, MJ/kg 100
23
Embodied Water, L/kg 230
52

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
160
Resilience: Unit (Modulus of Resilience), kJ/m3 170
740
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 22
22
Strength to Weight: Bending, points 20
21
Thermal Diffusivity, mm2/s 2.9
14
Thermal Shock Resistance, points 17
19

Alloy Composition

Aluminum (Al), % 0 to 0.2
0
Carbon (C), % 0 to 0.050
0 to 0.12
Chromium (Cr), % 19.5 to 23.5
0
Copper (Cu), % 1.5 to 3.0
0 to 0.35
Iron (Fe), % 22 to 37.9
93.2 to 96.6
Manganese (Mn), % 0 to 1.0
0 to 1.3
Molybdenum (Mo), % 2.5 to 3.5
0
Nickel (Ni), % 38 to 46
3.0 to 3.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.050
0.4 to 0.8
Sulfur (S), % 0 to 0.030
0 to 0.025
Titanium (Ti), % 0.6 to 1.2
0
Residuals, % 0
0 to 0.5