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Nickel 825 vs. SAE-AISI 1039 Steel

Nickel 825 belongs to the nickel alloys classification, while SAE-AISI 1039 steel belongs to the iron alloys. They have a modest 30% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is nickel 825 and the bottom bar is SAE-AISI 1039 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 34
14 to 18
Fatigue Strength, MPa 190
230 to 370
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 78
73
Shear Strength, MPa 430
380 to 420
Tensile Strength: Ultimate (UTS), MPa 650
610 to 690
Tensile Strength: Yield (Proof), MPa 260
340 to 580

Thermal Properties

Latent Heat of Fusion, J/g 300
250
Maximum Temperature: Mechanical, °C 980
400
Melting Completion (Liquidus), °C 1400
1460
Melting Onset (Solidus), °C 1370
1420
Specific Heat Capacity, J/kg-K 460
470
Thermal Conductivity, W/m-K 11
51
Thermal Expansion, µm/m-K 14
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 1.7
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 41
1.8
Density, g/cm3 8.2
7.8
Embodied Carbon, kg CO2/kg material 7.2
1.4
Embodied Energy, MJ/kg 100
18
Embodied Water, L/kg 230
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
88 to 94
Resilience: Unit (Modulus of Resilience), kJ/m3 170
310 to 890
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 22
22 to 24
Strength to Weight: Bending, points 20
20 to 22
Thermal Diffusivity, mm2/s 2.9
14
Thermal Shock Resistance, points 17
19 to 22

Alloy Composition

Aluminum (Al), % 0 to 0.2
0
Carbon (C), % 0 to 0.050
0.37 to 0.44
Chromium (Cr), % 19.5 to 23.5
0
Copper (Cu), % 1.5 to 3.0
0
Iron (Fe), % 22 to 37.9
98.5 to 98.9
Manganese (Mn), % 0 to 1.0
0.7 to 1.0
Molybdenum (Mo), % 2.5 to 3.5
0
Nickel (Ni), % 38 to 46
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.050
0
Sulfur (S), % 0 to 0.030
0 to 0.050
Titanium (Ti), % 0.6 to 1.2
0